파이프 자동용접기

파이프 자동용접기

파이프 자동용접기 파이프 자동용접기 고정된 파이프의 원주(Orbit)를 따라 가이드링을 설치해 놓고 용접토치가 그 위를 주행하면서 자동용접되도록 한 장치를 말하는데, 이러한 용접법을 "오비털용접(Orbital Welding)" 또는 "파이프자동용접"이라고 부릅니다. 이 용접법은 파이프 뿐 아니라 탱크나 벳셀 등의 자동용접에도 활용되고 있습니다. Head 제살용접 Magnatech 제품 C-2.5, C-5, C-5, C-10, C-25, C-35, C-45 Prai 제품 M41, M42

Magnatech 제품

prai 제품

Model M41 M42 Range External Diameter 25 - 115 mm External Diameter 6 - 38 mm Welding Procedure TIG TIG Welding Position Horizontal, Vertical, Inclined Horizontal, Vertical, Inclined Welding Current Max 120 A Max 100 A Main Body Water Cooled Water Cooled Ground Contact on Clamps Contact on Clamps Rotation motor 18 VDC Motor with Tacho Feedback 18 VDC Motor with Tacho Feedback Rotation Speed Min 0,3 rpm Min 0,5 rpm Max 2,0 rpm Max 6,0 rpm Electrode Diameter 1,6 - 2,4 mm 1,6 - 2,4 mm (Standard 2,4 mm) (Standard 2,0 mm) Weight 4 Kg 3 Kg (without Cable) (without Cable) Option Water Cooled Clamps Water Cooled Clamps < M41> < M42> 3T이하 용접 Magnatech제품 R-1, R-2, R-3, E-Head Prai제품 M33, M34, M35, M36, M39

< E-HEAD> prai 제품

Model M33 M34 M35 M36 M39 Torch Position Control Pulse Emitter Pulse Emitter Pulse Emitter Pulse Emitter Pulse Emitter Range External Diameter 12- 46 mm External Diameter 12 - 46 mm External Diameter 12 - 51 mm External Diameter 50 - 102 mm Welding Procedure TIG and TIG + Filler Wire TIG and TIG + Filler Wire TIG and TIG + Filler Wire TIG and TIG + Filler Wire TIG and TIG + Filler Wire (optional) Welding Position Horizontal, Vertical, Inclined Horizontal, Vertical, Inclined Horizontal, Vertical, Inclined Horizontal, Vertical, Inclined Horizontal, Vertical, Inclined Welding Current Max 200 A Max 200 A Max 200 A Max 200 A Max 200 A Horseshoe Clamp Water Cooled Water cooled Water Cooled Water Cooled Machine Body Water Cooled Water cooled Water Cooled Water Cooled Torch Water Cooled Water cooled Water Cooled Water Cooled Water Cooled Supply of Gas, Water and Current to Torch Self Wrapping Viton Hose Self Wrapping Viton Hose Self Wrapping Viton Hose Self Wrapping Viton Hose By multiple Viton Hose to Torch Rotation / Wire Motor 18 VDC Standard with 18 VDC Standard Motors or 18 VDC Standard Motors or 18 VDC Standard Motors or 18 VDC or Tacho Feedback with Tacho Feedback with Tacho Feedback with Tacho Feedback Tacho (on request) Rotation Speed Min 0,3 rpm Min 0,3 rpm Min 0,3 rpm Min 0,3 rpm 0,3 - 2,0 rpm Max 2,0 rpm Max 2,0 rpm Max 2,0 rpm Max 2,0 rpm Wire Speed Min 0,15 m/min Min 0,15 m/min Min 0,15 m/min Min 0,15 m/min 0,15 - 1,60 m/min Max 1,60 m/min Max 1,60 m/min Max 1,60 m/min Max 1,60 m/min Filler Wire Feeding Unit Mounted on Machine Body Mounted on Machine Body Mounted on Machine Body Mounted on Machine Body Mounted separately on Machine Body (1 Kg Spool) (1 Kg Spool) (1 Kg Spool) (1 Kg Spool) Electrode Diameter 1,6 - 2,4 mm 1,6 - 2,4 mm 1,6 - 2,4 mm 1,6 - 2,4 mm 1,6 - 2,4 mm (Standard 2,4 mm) (Standard 2,4 mm) (Standard 2,4) (Standard 2,4 mm) (Standard 2,4 mm) Filler Wire Diameter 0,6 - 0,8 mm 0,6 - 0,8 mm 0,6 - 0,8 mm 0,6 - 0,8 mm Overall Dimension on Tube Total 80 mm, Total 135 mm, Total 135 mm, Total 135 mm, Clamp to Electrode 65 mm Clamp to Electrode 120 mm Clamp to Electrode 120 mm Clamp to Electrode 120 mm Weight 5,5 Kg 5,5 Kg 6 Kg 7 Kg 7 Kg (without Connecting Cable) (without Connecting Cable) (without Connection Cable) (without Connection Cable) (without Wire Unit)

< M33 > < M34> < M35 > < M36 > < M39 > 3T 이상 용접 Magnatech제품 D-Head, T-Head, Quickclamp(432, 433) Prai제품 M35M, M36M < D-HEAD> prai 제품 MODEL M35M M36M Torch Position Control Pulse Emitter Pulse Emitter Range External Diameter 31,8 - 51 mm External Diameter 51 - 102 mm Welding Procedure TIG + Filler Wire TIG + Filler Wire Welding Position Horizontal, Vertical, Inclined Horizontal, Vertical, Inclined Welding Current Max 200 A Max 200 A Horseshoe Clamp Water Cooled Water Cooled Machine Body Water Cooled Water Cooled Torch Water Cooled Water Cooled Supply of Gas, Water and Current to Torch Self Wrapping Viton Hose Self Wrapping Viton Hose Rotation / Wire Motor 18 VDC Standard Motors or 18 VDC Standard Motors or with Tacho Feedback with Tacho Feedback Rotation Speed Min 0,3 rpm Min 0,3 rpm Max 2,0 rpm Max 2,0 rpm Wire Speed Min 0,15 m/min Min 0,15 m/min Max 1,60 m/min Max 1,60 m/min Filler Wire Feeding Unit Mounted on Machine Body Mounted on Machine Body (1 Kg Spool) (1 Kg Spool) Electrode Diameter 1,6 - 2,4 mm 1,6 - 2,4 mm (Standard 2,4 mm) (Standard 2,4 mm) Filler Wire Diameter 0,6 - 0,8 mm 0,6 - 0,8 mm Overall Dimension on Tube Total 170 mm, Total 170 mm, Clamp to Electrode 140 mm Clamp to Electrode 140 mm AVC Stroke 16 mm 22 mm Oscillation Stroke 12 mm 16 mm Weight 7 Kg 8 Kg (without Connecting Cable) (without Connection Cable) < M35M > < M36M > TUBESHEET 용접 Magnatech 제품 Tubesheet(450, 550, 750) Prai 제품 P16, P16M, P20, P21

prai 제품 MODEL P16 P16M P20 P21 Welding Position Horizontal, Vertical Horizontal, Vertical Horizontal, Vertical Horizontal (Vertical) Torch Position Control Pulse Emitter Pulse Emitter Pulse Emitter Pulse Emitter Wedling Current Max 200 A Max 200 A Max 200 A Max 250 A Current Transmission Lamellar Coupling Lamellar Coupling Lamellar Coupling Lamellar Coupling Front Ring Stainless Steel Mandrel Support Vessel Stainless Steel Three Point Support or Front Ring Stainless Steel Stainless Steel Machine Body Cooling Water Water Transmission Water, Gas Rotating Coupling Rotating Coupling Routating Coupling Rotating Coupling Weight with Filler Wire unit 10 Kg 11 Kg 6 Kg Weight without Filler Wire unit 8 Kg 9 Kg 5 Kg Rotation / Wire Motor 18 VDC Standard Motors or with Tacho Feedback 18 VDC Standard Motors or with Tacho Feedback 18 VDC Standard Motors,Rotation Motor with Tacho Feedback 24 / 18 VDC Motors with Tacho Feedback Rotation Speed Min 0,33 rpm Min 0,33 rpm Min 0,33 rpm Min 0,33 rpm Max 6,0 rpm Max 6,0 rpm Max 6,0 rpm Max 6,0 rpm Front Support Three Point Support Three Point Support Torch Cooling Water up to Electrode Water Cooled Torch Adjustable on three Axis according to Welding Geometry Distance Regulation Micrometrical regulation stroke +/- 5 mm Wire Speed Up to 16 m/min Wire Spool 5 Kg Spool Mounted on Machine Body Wire Unit Rotates Coaxially with the Torch Wire Unit Standard 1,0 mm Weight 12 Kg Welding Procedure MIG / MAG Tube Diameters 50 - 80 mm with Torch Inclined at 30 Degrees 80 - 140 mm with Torch Parallel to the Tube Welding Geometries Recessed, Flush and Protruding Tubes

< P16 > < P16M > < P20 > < P21 > 미그용접 Magnatech제품 PipelinerⅡ PIPELINER Ⅱ- Weld Head Models 607 & 609 Application Pipe size- 168mm(6.625") and larger Pipe Wall Thickness-unlimited Fix-TrackTM for welding on flat and curved surfaces Oscillation Module(Linear) Oscillation Stroke Amplitude Oscillation Speed Oscillation Dwell Cross Seam Adjustment 0-5.1cm(2") 0-254cm/min. (100ipm) 0-1 second. Independently adjustable at either oscillation stroke endpoints. ±2.5cm(1.00") Torch Vertical Motion Module Stroke Speed 6.6cm(2.625") (motorized) 152cm/min. (60ipm) maximum Tractor Module Speed Capability Travel Direction Poly-Track Propulsion (Patent Pending) 0-76.2 cm/min. (30 ipm). Higher speed motors available Switch selectable (on Head) Water-Cooled Torch Amperage Capability 300 Amps Continuous. Uses standard components Cable Length Wire Feeder on Head - 15mm (50") Standard Wire Feeder on Floor - 4.6mm (15") Standrad Torch Adjustment Capability Troch Lead/Lag Adjustment Torch Tilt Adjustment ±5 Degrees (manual) ±10 Degrees (manual) - Optional angle bracket ±45 degrees .

Model Axial

Length

( A ) Minimun

Radial

Clearance

( B ) Overall

Width

( C ) Weitht 607

WFOF 37.5cm

14.75" 24.1cm

9.50" 34.3cm

13.50" 9.8 kg

21.5 lbs. 607 59.7cm 27.9cm 38.1cm 14.4kg WFOH 23.5" 11" 15" 31.75lbs. 609 38.7cm 24.8cm 30.5cm 9.8kg WFOF 15.25" 9.75" 12" 21.5 lbs. 609 66.7cm 26.7cm 36.8cm 14.4kg WFOH 26.25" 10.5" 14.5" 31.75lbs. 용접속도 예시 C-HEAD(제살용접) 단위 : mm초, (분:초) 외경 두께 재질 아크타임 용접전후 총 Purge Time 기계착탈 시간 포인트당 총용접시간 15 1.5 스텐레스강 50 20 - 30 15 1:30 25 1.5 스텐레스강 60 20 - 30 15 1:40 35 1.5 스텐레스강 80 20 - 30 15 2:00

RED-HEAD(와이어 사용, SQUARE BUTT ONE-PASS용접) 파이프 사이즈 두께 재질 아크타임 용접전후 총 Purge Time 기계착탈 시간 포인트당 총용접시간 40A 2.8 스텐레스강 1:30 10 - 20 60 2:45 80A 2.8 스텐레스강 2:30 10 - 20 60 3:45

D-HEAD(또는 T-HEAD) 외경 두께 재질 아크타임 용접전후 총 Purge Time 기계착탈 시간 포인트당 총용접시간 50A 3.9 탄소강 2 6:00 5:00 11:00 100A 6.0 탄소강 3 17:00 5:00 22:00 200A 8.2 탄소강 4 45:00 5:00 50:00

PIPELINER(ROOT PASS 수동용접분 제외) 파이프사이즈 (인치) 스케쥴 두께 총 용착량 (kg) 포인트당 용접시간(시간:분) 효율100% 효율75% 6 - 5/8 40 7.1 0.36 0:07 0:12 10 - 3/4 80 1.1 1.80 0:34 0:48 14 160 35.7 10.4 3:17 4:24 20 40 15.1 3.33 1:03 1:24 36 80 12.7 4.60 1:26 2:18 [출처: 유로산업 ] 파이프 자동용접기 산업자장터 이파츠몰 ☞ 전기자재,전자부품,기계부품,건축자재,중고기계,공구정보공유

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